Organization of flour mill complex

Name of the project

Flour mill complex with a capacity of 120 tons per day.

Main goals of project

Construction of a flourmill complex with a capacity of 120 tons per day on the territory of the former linking base in the Sirdarya region.

Sphere /industry

Food production

Implementation of schedule project

6 months

Location of the project

Sirdaryo region, city of Bakht

Information about participants of the project:

– initiator

LLC “Asia Express Holding”

– co-executor (the lead sectorial of Ministry/authority/Department)

– creditor

Total costs of project

2 383 092 USD

                                                   Prospective source of financing:

– own funds

733 092 USD

– loans of commercial banks

– the required volume of direct foreign investments

1 650 000 USD

Composition of main costs

1. 950 000 US dollars for the purchase of equipment from a Turkish company with a capacity of 120 tons per day with installation and installation.

 2. 648 000 USD purchase of grain produced in Kazakhstan 3600 tons (monthly stock)

 3. 52 000 USD completion of the upper part of the milling complex after installation and installation of equipment

 4. A land plot of 6 hectares with a railway branch for 352 092 USD.

 5. The cost of construction and installation works of buildings and structures is 381,000 USD.

Projected profitability

31%

Projected payback period

 3.3 years

Cash flows

Income for 4 years 40 864 866 USD

Characteristics of the planned production

• Premium flour,

 • Flour of the first grade,

 • Flour of the second grade,

 • bran,

 • Grain waste.

Capacity of project/productivity

120 tons per day

Contribution to the project by the initiator

Land plot of 6 hectares with a railway branch.  Construction and installation work on the construction of buildings and structures.

Current status of project

Land plot of 6 hectares with a railway branch.  Construction and installation works A land plot of 6 hectares was acquired.  Waiting for permission to the railway branch.

Full name of the enterprises

LLC Asia Express Holding

 Requisites, email, contacts

 Tashkent city, Yunusabad md., Apt. 19, building 39 a

Foundation date of the enterprise

 2013 December 3

Statutory fund

 1,000,000,000.00 (one billion) soums

Structure of founders and distribution of shares

“NASRITDINOVA LOBARHON” – 240,000,000.00 UZS, 24.00%;

 “NASRITDINOV AVAZJON ADIXAMOVICH” – 100,000,000.00 UZS, 10.00%;

  LLC “ABC SAVDO OSIYO” – 330,000,000.00 UZS, ya’ni 33.00%;

 “ANUSH-MAX” LLC  – 330,000,000.00 UZS,  33.00%;

Nasritdinov Avazjon Adikhamovich

+998901138544

asiaexpres@yandex.ru 

Full name

Position

Contact number

Email address

Number and types of jobs created

40

Environmental impact statement (project EIS), which includes expected types and volumes of waste, places of their utilization

The equipment is manufactured using the Green Mins technology, which confirms the absence of negative environmental impact.

Information about the land plot for the construction of the enterprise

Land plot in the amount of 59 107.42 sq.m.  attached to the inventory under No. 12: 07: 11: 04: 01: 0005: 0001

Existing infrastructure

The presence of administrative and storage facilities, a completely fenced area, a canal, a transformer, the presence of a railway project

The required infrastructure

Laying a railway branch and gas pipeline

Upcoming construction and installation works

 Construction of buildings and structures for equipment.

Designed-estimated documentation

Being designed

Power requirement (kWh), installed capacity (kWh or megawatt hour)

 60 kW / h per 1 ton of products

Demand for water (cub/m)

For technological purposes, 54,900 cubic meters.  in year

For sewer needs 10980 cubic meters  in year

Gas demand (cu/m)

25.62 m³ per 1 ton of products

Type of product

1. Premium flour

 2. Flour of the first grade,

 3. Flour of the second grade,

 4. Bran

 5. Grain waste.

Annual production (ton. year)

36 600 tons of production/ year

Prospective markets sales and their shares:

Domestic

40%

Export

 60%

Costs of products

 1. 4700 sum, 2. 3200 sum, 3. 2300 sum, 4. 1880 sum, 5. 1540 sum

Demand for raw materials (per year)

 36,600 tons of grain

Provision of raw materials

 2 841 000 tons per year

Market volume

 1.2%

Expected market share

Main competitors

JSC “Khovos Don Mahsulotlari”

JSC “Ok oltin don makhsulotlari”

Main competitive advantage

Proximity to the Nukus-Tashkent highway, the presence of trade relations in other areas, Imported grain, not local

Main target groups of consumers

Wholesale buyers, markets, retail stores, livestock farms

The structure of sales according to target groups of consumers

Flour – 72% wholesale buyers, markets, retail stores

Bran and grain waste 28% livestock farms.

Pricing strategy

The “skimming cream” strategy, due to the lack of a producer of flour from Kazakh grain in the region.

Cost structure of the final product

49% raw materials, energy consumption 3%, labor costs 11%, social contributions 4%, and expenses for soda.  In addition, exploit.  Equipment 6%, Indirect taxes 12%, Profit 15%

Availability of patents, licenses, certificates in accordance with the current legislation

Wholesale license.  Each consignment will be certified for compliance.

The presence of a formed database of potential customers with a confirmed willingness to purchase products

Exists

Presence of marketing research

Conducted in 2018 in the process of selling bran imported from Kazakhstan

Presentation component of the project

Technological effectiveness, Versatility, Complexity.

Additional information

If interested, additional information on the project will be provided.

Project risks

Risk of lost financial benefits and consumer risks 2 points out of 10

 Resource risk 3 points out of 10 possible

 Bureaucratic risk 1.5 points out of 10

 Legal risk 2 points out of 10

 Financial risk 6 points out of 10 possible

 The weighted average risk for the project is 2.9 points out of 10 possible.

Type of equipment

Milling equipment with a capacity of 120 tons per day

Country of origin

 Turkey

Performance

 120 tons per day

Cost

 $ 950,000.00

Energy consumption

 60 kW / h per 1 ton of products

Installed capacity

 120 tons per day

Overall size of equipment

 8 tractor units

Weight of main equipment

 160 tons

Node of main equipment (lines)

Grain cleaning department, grinding department, finished products department, filling equipment

Number of working hours per year

7 320 hours

Duty cycle

Grain, preparation of a grinding batch, purification of grain from impurities, hydrothermal treatment, cold conditioning, hot conditioning, grinding grain, sorting, selection of bran, packaging, packaging, warehousing, sales, purchase of raw materials.

Periodicity of the planned –warning repair (design and preparation works)

Each 3 moths

Number of people involved in the production process and their functions

40