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Production of plastic parts by electroplating

Investment proposal
  

Name of the project

Production of plastic parts by electroplating

Main goals of project

Mastering a new technology of electroplating on plastic parts, reducing imports by localizing

Sphere /industry

Automotive (Manufacture of automotive parts)

Implementation of schedule project

2019 – 2020

Location of the project

Andijan city, Republic of Uzbekistan

Information about participants of the project:

– initiator

LLC «Uz-Koram Ko»

– co-executor (the lead sectorial of Ministry/authority/Department)

JSC «Uzavtosanoat»

 

– creditor

 

Total costs of project

5, 365 million dollars

Prospective source of financing:                   

– own funds

30 %

– credits

– the required volume of direct foreign investments

3, 7 million dollars

Composition of main costs

Equipment, building structures

Predictable of profitability

30 %

Predictable of payback period

3,6 year

Cash flows

By attracting foreign investors

Characteristics of the planned production

Release of chrome-plated plastic parts

Capacity of project/productivity

600 thousand units

Contribution to the project by the initiator

60%

Current status of project

At the stage of selection and approval of the equipment supplier and technical partner

 

Information about the initiator of the project
 

Full name of the enterprises

Limited Liability Company «UZ-KORAM  KOMPANI»

Requisites, email, contacts

170111, Republic of Uzbekistan,

 G. Andijan, st.  Yangi Ailanma 1

 INN 200908912

 Tel.  +998781204000

Date foundation of enterprises

1997 year

Statutory fund

10 511 805 580 soum (as of January 2019)

Structure of founders and distribution of shares

JSC Uzavtosanoat 98,0 %

LLC Sabr Ko – 2, 0 %

General information
 

Number and types of jobs created

33

Environmental impact statement (project EIS), which includes expected types and volumes of wastes, places of their utilization

The project provides for the installation of air and water purification facilities in accordance with EIS standards.

Information about the land plot for the construction of the enterprise

Production territory of Auto Fortis LLC

 Andijan, st.  Boburshoh, 73 house

Existing infrastructure

Industrial building and facilities

The required infrastructure

Have

Upcoming construction and installation works

100, 000 US dollar

Design and estimate documentation

Not foreseen

Power requirement (kWh), installed capacity (kWh or megawatt hour)

230 kW / hour

Demand for water (cub/m)

30 m3 per day

Gas demand (cu/m)

Not required

Market analysis, productions definition (works, services),marketing researches
 

Type of product

Chrome plastic parts

Annual production (ton. year)

6000 units

Prospective markets sales and their shares:

Inner

95 %

Export

5 %

Costs of products

2,5 million dollars

Demand for raw materials (per year)

Chemicals: 800 thousand dollars per year

ABS raw material: 300 thousand dollars

Market volume

2,5 million dollars per year

Expected market share

100 %

Main competitors

JV LLC Baner Print

Main competitive advantage

Production experience, availability of international quality certificates

Main target groups of consumers

Automotive companies

The structure of sales according to target groups of consumers

Automotive companies – 100 %

Pricing strategy

Competitive prices

Cost structure of the final product

Based on the FEO for this project

Availability of patents, licenses, certificates in accordance with the current legislation

Does not have

The presence of a formed database of potential customers with a confirmed willingness to purchase products

Potential customer – GM Uzbekistan

Presence of marketing research

Have

Presentation component of the project

Have

Additional information

It is possible to export

Project risk

Minimum

Production technology and parameters of main equipment
  

Depends on the investor’s preferences

Type of equipment

Automatic galvanic chrome plating line ABS, TPA

Country of origin

Korea

 

Performance

600 thousand units per year

 

Cost

3, 354 million US dollars

 

Energy consumption

230 kW

Installed capacity

700 thousand units per year

Overall dimensions of the equipment

36 x 36 x 10 m

Weight of main equipment

200 tons

Node of main equipment (lines)

Automatic electroplating line for chrome plating ABS, Station for cleaning galvano effluent, Air pollution prevention system

Number of working hours per year

1870 hours for 1 worker with maximum performance

Duty cycle

In shifts

Periodicity of the planned –warning repair (design and preparation works)

1 year

Number of people involved in the production process and their functions

50 people.  (Employees of the company OOO “Auto Fortis” including engineering staff).

STEP-BY-STEP, DESCRIPTION OF PRODUCTION TECHNOLOGY

(Show schematically)