Mastering the production of polyester fiber

Name of the project

Mastering the production of polyester fiber.

Main goals of project

Modernization of production of non-woven products and polyester fiber

Sphere /industry

New products are intended for use in the industries listed below.

 -Engineering;

 – Textile industry

Implementation of schedule project

12 months from the beginning of the project financing

Location of the project

Andijan city, on the basis of «JV Uz Dong Yang Co. LLC»

Information about participants of the project:

– initiator

«JV Uz Dong Yang Co. LLC»

– co-executor (the lead sectorial of Ministry/authority/Department)

JSC «Uzavtosanoat»

– creditor

Total costs of project

6, 97 million dollar

Prospective source of financing:                   

– own funds

–

– credits

1 million dollar

– the required volume of direct foreign investments

5, 97 million dollars

Composition of main costs

Purchase of raw materials (granules) and equipment

Predictable of profitability

8, 5 %

Predictable of payback period

3,25 year

Cash flows

On average, 25 thousand dollars per year.  (at max. power)

Characteristics of the planned production

Polyester fiber

Polyester Fiber (Low Melting)

Capacity of project/productivity

20 000 thousand tons

Contribution to the project by the initiator

Building and structure, working capital.

Current status of project

Currently in search for a potential investor.

Full name of the enterprises

«JV Uz Dong Yang Co. LLC»

Requisites, email, contacts

Andijan, Industrial 4.

Bank: “Ipak yuli Bank” Andijan branch

R / C: 2021 4000 7005 3011 3001

MFO: 01120 INN: 201 832 604       

Date foundation of enterprises

June 28, 1997 y.

Statutory fund

8,8 million dollar (100 %)

Structure of founders and distribution of shares

JSC Uzavtosanoat – 3, 3 million dollar (40 %)

«Dong Kvang Tek Korea» LTD – 5, 3 million dollar (60 %)

Number and types of jobs created

20 people

Environmental impact statement (project EIS), which includes expected types and volumes of wastes, places of their utilization

Technology does not harm the environment and the environment.

Information about the land plot for the construction of the enterprise

Total area: free area of ​​9000 sq.m

Existing infrastructure

Building and construction

The required infrastructure

Not required

Upcoming construction and installation works

Installation and adjustment

Design and estimate documentation

Developed

Power requirement (kWh), installed capacity (kWh or megawatt hour)

935, 5  kW / hour

Demand for water (cub/m)

Not required

Gas demand (cu/m)

Not required

Type of product

Fiber

Annual production (ton. year)

2000 tons per year

Prospective markets sales and their shares:

Inner

5 tons per year

Export

7 million tons per year

Costs of products

1,5 dollar per unit

Demand for raw materials (per year)

1.5 tons per year.

Market volume

The share of imports in the cuts for potential sales markets for Uzbekistan is Turkey, Russia and the CIS countries are the most attractive, the volumes, which are 7 million tons per year with a prospect of growth of 10% each year.

Expected market share

35% domestic market

65% export market

Main competitors

LLC SM Group Samarkand (recycling PET bottles)

Main competitive advantage

Obtaining fiber from primary PET raw materials.

Main target groups of consumers

The main products are export-oriented to the CIS countries and Russia.

The structure of sales according to target groups of consumers

35% of the output is internal processing.

65% 5.5 tons is export oriented.

Pricing strategy

Import price in the Russian Federation:

  -5, 560 dollars per ton.

 The price of JV Uz-Dong Young Co. LLC:

  1, 500 – 2, 000 dollar per ton.

Cost structure of the final product

1,5 dollar per kg

Availability of patents, licenses, certificates in accordance with the current legislation

Development of documentation in the case of determining the investor.

The presence of a formed database of potential customers with a confirmed willingness to purchase products

35% of the output is internal processing.  (formed)

65% 5.5 tons is export oriented.  (analyzed)

Presence of marketing research

Availability of market research for the automotive and textile industry

Presentation component of the project

Have

Additional information

Absent

Project risk

The risks of product sales in the existing competition in the world market.

Type of equipment

Production Line PET / LMF Equipment   

Country of origin

“World Suk Sun” Industry (South. Korea)

Performance

Annual capacity of 20,000 tons.

Cost

5, 97 million US dollars

Energy consumption

181.50 thousand dollars

Installed capacity

20,000 ton

Overall dimensions of the equipment

3000 x 4500 sq. m (in advance)

Weight of main equipment

–

Node of main equipment (lines)

PET fiber recycling line.

Number of working hours per year

4080 hours per year

Duty cycle

2 shifts

Periodicity of the planned –warning repair (design and preparation works)

Once in a year

Number of people involved in the production process and their functions

20 people