Organization of textile production in Kattakurgan

Name of the project

Textile manufacture

Main goals of project

Organization of textile production: dyeing cotton yarn, organization of hosiery production.  Today the market of Uzbekistan is provided with products by 40%.

Sphere /industry

Light industry

Implementation of schedule project

– start of construction (July 2018)

 – the term of putting the project into operation, from the moment of attracting investments (14 months)

 – time to reach the design capacity (24 months)

Location of the project

Kattakurgan, st.  Beklar, house 69, region Samarkand

Information about participants of the project:

– initiator

«JV КАТТЕХ»

– co-executor (the lead sectorial of Ministry/authority/Department)

House of Governor (municipality) of Kattakurgan city

– creditor

NB FEA of Uzbekistan

Total costs of project

7, 000 thousand USD

                                              Prospective source of financing:                   

– own funds

1, 500 thousand USD

– credits

4, 000 thousand USD

– the required volume of direct foreign investments

1, 500 thousand USD

Composition of main costs

– construction and installation work ($ 400 thousand)

 – main equipment (including installation supervision and accessories) (USD 5000,0 thousand)

 – raw materials for the launch period (3-6 months) (USD 500 thousand)

 – equipment (950 thousand US dollars)

 – other (150 thousand USD)

Predictable of profitability

30 %

Predictable of payback period

3-4 years

Cash flows

Characteristics of the planned production

Products will meet all the requirements of European standards.

Capacity of project/productivity

14 million ready units

Contribution to the project by the initiator

·         land plot

·         buildings and structures

·         raw material base

·         idea

Current status of project

Stages of development of feasibility studies and preparation of production facilities

Full name of the enterprises

«JV КАТТЕХ»

Requisites, email, contacts

City Kattakurgan, Beklar street 69

Date foundation of enterprises

November 2017

Statutory fund

150 thousand USD

Structure of founders and distribution of shares

1. PROJECT INVESTOR LLC (Russia) – 50%

2. PE “GAFATAG” (Uzbekistan) – 50%

Number and types of jobs created

Total jobs: 439 units, of which:

 – Administration: 5

 – Engineers: 20

 – Workers: 414

Environmental impact statement (project EIS), which includes expected types and volumes of wastes, places of their utilization

The category is appointed by State committee of the Republic of Uzbekistan on ecology and environment protection.

Own sewage treatment plant disposal on site. 

The project meets and complies the requirements of the law concerning the environment, operating in the territory of Uzbekistan.

Information about the land plot for the construction of the enterprise

The size:

 – total area: 5.8 hectares

 – production area: 6300 sq. m

 Ownership: Private

 The presence of existing buildings:

 – manufacture building

Existing infrastructure

– electrical network – Exists

– water supply network – Exists

– natural gas network – Exists

– sewer networks – Exists;

– automobile roads –0.5 km, up to М37 1.5 km;

– railway line:

– length (km) – 3 km

The required infrastructure

Upcoming construction and installation works

1) Construction of the production department:

 – total area of ​​864.0 sq. m.

 – dimensions of 6048.0 sq. m.

Design and estimate documentation

Stage: Development of design and estimate documentation.

Developer: GUI 4

Power requirement (kWh), installed capacity (kWh or megawatt hour)

12, 159 thousand kW per year

Demand for water (cub/m)

2, 970 thousand m³ per year

Gas demand (cu/m)

1, 632 thousand m³ per year

Type of product

Textile production

Annual production (ton. year)

14 million ready units

Prospective markets sales and their shares:

Inner

20 %

Export

80 %

Costs of products

– From  0.08 USD to 2.2 USD per unit. 

Demand for raw materials (per year)

1, 510 tons of cotton yarn per year

Market volume

100 %

Expected market share

240,0 million USD

Main competitors

0.5 %  (1.2 million USD)

Main competitive advantage

Reliable information absent

Main target groups of consumers

Euro standardization

The structure of sales according to target groups of consumers

General

Pricing strategy

General

Cost structure of the final product

Reduced prices

Availability of patents, licenses, certificates in accordance with the current legislation

– The share of raw materials in the cost (90%)

– Share of cost in relation to the cost of implementation (70%)

The presence of a formed database of potential customers with a confirmed willingness to purchase products

Foreseen

Presence of marketing research

Kazakhstan, Afghanistan, Tajikistan, Russia, Turkey

Presentation component of the project

Does not have

Additional information

Absent

Project risk

Sketches

Type of equipment

Equipment for dyeing and knitting

Country of origin

Italy, Turkey, China

Performance

14 million ready units

Cost

5, 000 thousand USD

Energy consumption

1, 341 kW per hour

Installed capacity

2, 000 units per hour

Overall dimensions of the equipment

21, 000 m³

Weight of main equipment

600 tons

Node of main equipment (lines)

Dyeing, knitting, sewing lines

Number of working hours per year

8, 160 hours per year

Duty cycle

3 shifts

Periodicity of the planned –warning repair (design and preparation works)

Once in a year (25 days)

Number of people involved in the production process and their functions

– Administration: 5

– Engineers: 20

– Workers: 414